Wednesday, March 27, 2019

The Ingenious Design of the Aluminum Beverage Can

Drink cans are made of aluminum. About 180,000,000 aluminum cans per year are produced worldwide or about 15,000 per second, according to Bill Hammack, who made the video below. They are made from about 70% recycled material. Can are the most recycled beverage container, but only 69% worldwide. Nowadays it is so common that we don't even think about it, but it hasn't always existed and it's form has not always been as we see it today.

Aluminum pull-tab
In 1959, the recyclable aluminum can was introduced by the Adolph Coors Company. Also in 1959, Ermal Fraze devised a can-opening method that would come to dominate the canned drink market. His invention was the "pull-tab". This eliminated the need for a separate opener tool by attaching an aluminum pull-ring lever. 

In the video below, an engineer details the engineering choices behind the design of a beverage can. He explains why it is cylindrical, explains the manufacturing steps needed to created the can, notes why the can narrows near it lid, shows close ups of the double-seam that hold the lid on, and details the complex operation of the tab that opens the can.


Rexam, a manufacturer of aluminum cans produced the following video that shows the process with animations from the beginning as mined Bauxite, to the final can and even how it is recycled.


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